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But, replacing the padded mailer with a paperboard expansion envelope lets you mail these premiums at the automated flat rate, a cost-effective and less-expensive postage category. Another way to save postage is to use 6x9" envelopes rather than 9x12" mailers when sending large documents like annual reports or full-sized brochures. Why? Because a 9x12" envelope mails as a flat, and the 6x9" envelope qualifies as a letter—and nets a substantial per-piece savings. The money saved in postage will outweigh what you give up in aesthetic appeal.
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